Industry News

From Field to Table: How to Minimize Food Waste

Written by Industry Plastic Team | Oct 10, 2023 3:55:10 PM

Roughly 40% of food made in America, or 133 billion pounds, is wasted yearly. That's a staggering amount of food that could have fed millions -- not to mention the resources and energy that went into production. Food waste harms the planet, costs money, and impacts communities.

Packaging problems cause lots of food waste on farms. Growers and packers still use wax corrugated and cardboard boxes to transport produce. These boxes crumple, leak, rip, and get wet, which damages the crop, making it inedible. 

Also, these containers aren't recyclable. The result is landfills and contribution to greenhouse gas emissions and pollution.

It's a problem that affects your bottom line and our planet.

But what if there was a solution right under our noses? What if the answer lies in something as simple as our packaging?

Despite criticism for pollution, sustainable plastic packaging provides a solution to food waste. It manages waste, prolongs shelf life, and helps the environment. 

Join us as we uncover methods for a greener future.

 

Understanding Food Waste

Defining Food Waste

Food waste includes any food, edible or not, that people discard or lose instead of eating. Food waste can occur at every stage, from farm to table. The biggest part of the problem? Consumers. They waste an estimated 31-39% of food at the retail and consumer levels. 

Impact on the Environment

Global food waste hits the environment hard. It's not only about wasted food but also about the methane gas that this waste emits in landfills. This gas is 25 times more potent than CO2. Food waste contributes 8-10% of all human-made greenhouse gas emissions. 

And let's remember the water and land we squander to produce this food. Reducing waste aligns with incentives for consumers, producers, and the planet.

 

The Food Waste Challenge

Critical Issues: Reducing food waste is a complex challenge with no silver bullet solution. Waste occurs for diverse reasons at every link in the food supply chain.

For producers, challenges include forecasting demand, blemished or misshapen produce, and regulatory standards. Picture mountains of unsold, edible produce.

Processors and distributors need help with production planning, inventory management, and packaging.

At the retail level, waste stems from overstocking, aesthetics, and expiration dates.

Consumers contribute through impulse buying, label confusion, and forgetting items in the fridge. We buy more than we need, serve more than we can eat, and toss leftovers without a second thought (guilty as charged).

Tackling food waste demands a holistic approach, from farm to fork. With so many moving parts, it can seem an insurmountable issue. However, practical innovations in packaging offer new hope for progress.

 

Innovations in Plastic Packaging

Technological Advancements

New technologies are changing plastic packaging in ways that combat food waste:

  • Smart packaging uses sensors and indicators to track freshness and alert of spoilage.
  • Active packaging releases preservatives and antimicrobials to extend shelf life.
  • Modified atmosphere packaging alters gas permeability to create optimal conditions for perishable foods.
  • Other advances like self-cooling packaging and time-temperature indicators also help prevent waste.

Sustainability in Packaging

The plastics industry has responded to environmental concerns through material and design innovations:

  • Bio-based plastics from renewable feedstocks offer compostable alternatives to petroleum-based plastics.
  • Light-weighting reduces material use while maintaining strength and integrity.
  • New recycling technologies allow more flexible and multi-layer packaging when reprocessing.

These advancements highlight how plastic packaging can support environmental objectives. 

Success Stories

Many companies are leading by example in reducing food waste through inventive packaging:

  • Apeel Sciences creates plant-based coatings that keep produce fresh for longer. Avocados coated with Apeel can last 2-3 times longer, reducing in-home waste.
  • Printpack uses intelligent indicators on meat packaging that measure freshness. This tool has decreased retail discard rates of chicken from 5-8% to just 1%.
  • TemperPack's insulated packaging maintains optimal temperature conditions during grocery delivery. Field tests showed a 78% reduction in cold chain breaks that lead to waste.

These case studies show that innovative packaging can significantly reduce food waste. Smart, active packaging could prevent about 4.5 million tons of food waste annually in the U.S. alone. 

Enhancing Shelf Life

Freshness Preservation

Plastic packaging helps keep food fresh. It stops oxygen, water, and light from spoiling food. Vacuum-sealed plastic keeps meat fresh much longer than other materials. Vacuum-sealing helps reduce wasted food and keeps food looking good.

Modified atmosphere packaging enhances this by adjusting the gas composition to ideal conditions. This modification slows deterioration, helping food stay edible longer.

Lightweight and Durable

Plastic packaging is lighter and more durable than alternatives like glass and cardboard. Its light weight reduces transport emissions and fuel costs. It's less prone to breakage during shipping and handling than glass. 

Plastic films and wraps are enduring and more puncture-resistant than cardboard. This durability makes it ideal for transporting food long distances with less waste.

 

Sustainability and Efficiency

Environmental Alignment

Mindful execution of plastic packaging improves sustainability. Bio-based and compostable plastics use renewable resources and avoid landfill. 

Lighter, thinner packaging uses fewer materials and reduces transport emissions. Industry efforts to increase recycling and use of recycled content boost environmental performance. 

With clever design and responsible use, plastic packaging can support green goals.

 

Effective Food Waste Reduction

Plastic packaging can help cut food waste. It's more than wrapping things up - it's about preserving our food and our resources. 

Here's how:

  1. Protection: Plastic packaging keeps food safe from the farm to the fridge.
  2. Flaw Prevention: It stops blemishes that cause early spoilage.
  3. Secure Distribution: Plastic reduces waste during food transport.
  4. Freshness Extension: It keeps food fresh longer, cutting down shopping trips.

For instance, a small 1.5g plastic film can stretch a cucumber's shelf life from three to 14 days. Or that packaging grapes in plastic can reduce in-store wastage by 20%?

Plastic prolongs food life, cuts "double-buying," and could save us $800 million yearly.

As we aim for sustainability, let's remember the unique benefits of plastic packaging. 

It's a tool in our arsenal against food waste, and that's something worth wrapping our heads around.

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Let's revisit the main point -- the role of plastic packaging in reducing food waste. We've unpacked the truths and shed light on a few misconceptions.

You've seen the importance of plastic packaging as a tool to curb food waste. It's not only about saving leftovers. It's also about preserving resources and extending shelf life. Ultimately, it's about respecting the value of our food.

You've journeyed through the pros and cons, the challenges and solutions. You've seen design change traditional methods -- offering new views and sustainable solutions.

So, what's next? Well, that's up to you. We've laid out the facts, and now it's your turn to take action. Using eco-friendly plastic packaging helps reduce food waste. So go ahead, make a difference.

Want to reduce food waste and save the planet? Check out Friendly Box from Industry Plastic. It's a sustainable plastic packaging solution that keeps your food fresh and safe for longer.

Contact us anytime for more information.